Root cause analysis (RCA) of fractured ASTM A53 carbon steel pipe at oil & gas company

2016-07-05_16h25_54

An article in progress in « Case Studies in Engineering Failure Analysis », Volume 7 (october 2016).

 

Incident involving failures of ASTM A53 carbon steel pipe, connected to pressure safety valve and carrying raw gas has caused serious supply disruption. This study was performed to identify the most probable cause of the pipe failure.

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Failure investigations of a 900 KV bil trench cota bushing

A case study of failure discussed in the 82 nd International Conference of Doble Clients.

bushingThe discussion of this paper will focus on the H1 Trench COTA bushing, which failed after field maintenance handling that would not normally be expected to have a negative effect on a bushing. Following the failure, the top air side porcelain was found ruptured and missing; the bottom insulator was fractured into a number of pieces. The H2 and H3 bushings from this transformer, which were identical Trench type bushings, were also removed and disassembled for inspection to help identify a possible root cause of the H1 bushing failure.

More at : http://www.doble.com/content/show/boston2015/files/BIIT/BIIT-2_Trench_COTA_Failure_Root_Cause_Mani.pdf

 

Fatigue Failure of Aluminium Alloy Piston

An article published in International Research Journal of Engineering and Technology (IRJET), Volume: 03 Issue: 04 | Apr-2016.
pistonAn analytical study was performed about piston failure by fatigue. Fatigue cracks are initiated and propagated by the action of mechanical and high temperature loading conditions which induces cyclic stresses in the piston material.  Various proposals and solutions are presented so that necessary care can be taken to prevent piston failure in future.

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Catastrophic failure of a carbon steel storage tank due to internal corrosion

A case study of failure analysis published in « Case Studies in Engineering Failure Analysis« , october 2013.

Catastrophic failure of a 10 m high, 8 m diameter steel storage tank containing approximately 350 m3 of waste solvent led to a significant environmental incident in 2009. An investigation was carried out to establish the root cause and to learn lessons that might prevent a reoccurrence.

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Failure analysis of a high strength low alloy steel pressure vessel

 

A Failure Analysis published in « Case Studies in Engineering Failure Analysis » october 2013.

High strength low alloy (HSLA) steel with a nominal composition of 0.15C–1.25Cr–1Mo–0.25V is being extensively used in space programme. Owing to its ease of fabrication and welding, a tank was fabricated out of this alloy. The tank is used to contain strontium per chlorate which on combustion develop secondary thrust, effectively used during attitude control of satellite launch vehicle. During one of the routine qualification tests, a tank had failed at an internal pressure of 109 bar, against a designed proof pressure of 120 bar.

Failure was initiated from long seam weld of a cylindrical shell and propagated into the parent material thereafter. Detailed metallurgical investigation has been carried out to understand the cause of failure. This paper brings out the detail of investigation carried out.

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Adapter les dentures aux déformations

Suite aux pannes à répétition sur la ligne de propulsion d’un navire d’exploration pétrolière de la CGG, le Cetim en a identifié les causes et fourni les éléments pour y remédier en gardant le bateau en exploitation.

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Vibration measurement for damage detection of truss bridges

Microsoft Word - Figure_1.docxA new case study published in « Case Studies in Engineering Failure Analysis » of ooctober 2015

This paper proposes a simple technique to locate the damage region of railway truss bridges based on measured modal parameters. The technique is discussed with a case study of a railway bridge.

Source : Vibration measurement-based simple technique for damage detection of truss bridges: A case study

Failure Analysis of a Reactor after Explosion Accident

2016-04-18_23h00_19A paper published in « Procedia Engineering« , Volume 130, 2015.

Burst of a reactor occurred in an explosion accident during the production of antistatic agent process. According to the results of site survey, the current regulations and standards as well as the requirements of the accident investigation group, the reason of burst was discussed by failure analysis of the shell and bolts.

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Fracture analysis of U71Mn rail flash-butt welding joint

An other case study published in « Case Studies in Engineering Failure Analysis« , october 2015.

This paper mainly investigates the fracture problem of U71Mn rail flash-butt welding joint. The analysis results show that the welding joint is fatigue fracture, and the fracture surface morphology is the cleavage fracture characteristics.

Source : Fracture analysis of U71Mn rail flash-butt welding joint

Cas Concrets – Des pales et hélices défaillantes

Avatar Cas ConcretsTrois cas d’analyses de défaillances survenues en service : hélices de navires et pale de ventilateur. Ces trois fiches d’analyse de défaillance avaient été publiées en 1984 dans la revue Cetim-information. Des dizaines de milliers de cas ont été traités ces quarante dernières années par le Cetim. Cette expérience fait du Centre une référence dans le domaine à même d’intervenir dans tous les secteurs d’activités. Avec aujourd’hui ses centres associés et partenaires, l’Institut technologique Cetim met un ensemble de compétences et de moyens au service des industriels et experts pour analyser, comprendre et proposer des solutions permettant d’éviter la reproduction de ces défaillances. Les différentes expertises de cette série « Cas concrets » sont issues d’articles publiés dans la revue Cetim Informations dans les années 74 à 90. Bien que ces fiches traitant de cas concrets soient anciennes, leur contenu est toujours d’actualité…

Source : Cas Concrets – Des pales et hélices défaillantes – Cetim – Centre technique des industries mécaniques