Erosion process analysis of die-casting inserts for magnesium alloy components

Highlights

• The corrosion process of the failure insert in cold chamber machine was directly presented.

• The surface morphology and chemical composition were analysed.

• The mechanism of erosion relies on the depression, plastic deformation and tearing action.

• The average impact pressure of a liquid drop against a solid plane was calculated.

More information : Erosion process analysis of die-casting inserts for magnesium alloy components

Corrosion cracking of 304L stainless steel pipe clamps

Case study of stainless steel components of a geothermal heating system failed prematurely. The crack surfaces were brittle in appearance and were predominately transgranular. The failure was determined to be caused by chloride induced stress corrosion cracking. Subsequent failures may be avoided by informed alloy selection.

More informations : Transgranular stress corrosion cracking of 304L stainless steel pipe clamps in direct use geothermal water heating applications.

Fatigue cracking of high pressure oil tube

  • High pressure pipe failed by fatigue in the fusion line of longitudinal weld.
  • Fatigue was caused by vibration of the line due to clamp missing.
  • Crack initiated and propagated through the high concentration region of weld joint.
  • Change of specified material (UNS S31803) by AISI 304L contributed to the failure.
  • As recommendation, seamless tube of duplex stainless steel must be used.

More informations : Fatigue cracking of high pressure oil tube.

Failure Analysis of Rocker Liner used as a charging system of Blast Furnace

In this study, failure analysis of rocker liners used for charging system of Blast Furnace was carried out. The failed rocker liner samples shows non-uniform distribution of carbides, resulted in variation of hardness as well as wear properties. After proper heat-treatment and chemistry modification, the Rocker Liner obtained high hardness (with uniformity) due to proper distribution of carbide phases in the tempered martensitic matrix. Thus proper heat treatment is needed to achieve optimum property with changing the material composition to deal with this stringent working condition. Rocker liner with modified microstructure was trailed in the Blast Furnace and it has given a life of around 20-22 months life.

More informations : Failure Analysis of Rocker Liner used as a charging system of Blast Furnace.

Failure Analysis on antistatic coatings on Radome

The damage of the inelastic coating was more serious than the elastic coating. The failure causes of the antistatic coating on the radome were analyzed. The results show that the failure of inelastic and elastic antistatic coatings was caused by particles erosion, and the aging of the coatings accelerated the failure of coatings. The elastic coating had better anti-erosion ability than the inelastic coating because of its high fracture elongation and good elastic deformation, so its damage was lighter than the inelastic coating.

More informations : Failure Analysis on antistatic coatings on Radome.

The shielding effect of wild type iron reducing bacterial flora on the corrosion of linepipe steel

Highlights : Microbes cause significant damage in oil and gas engineering structures. 16S rRNA gene sequence indicates the presence of mixed bacterial consortium. Biotic system, confirms the presence of various oxides of Iron. IRB consortium exhibits inhibitory action on the corrosion process. Pitting was much more evident in the abiotic system than the biotic system.

More informations : The shielding effect of wild type iron reducing bacterial flora on the corrosion of linepipe steel.

Failure analysis of a pinion of the jacking system

Experiment results showed that the superficial heat treatment of the pinion was not uniform and there was no hardened layer at the tooth root. At the same time, the hardened layer near the pitch circle had been worn out for long-term service, thus the surface hardness of the failed pinion was lower than that of the rack

More informations : Failure analysis of a pinion of the jacking system of a jack-up platform.

Case Studies in Engineering Failure Analysis

It is with great pleasure that I write the first editorial for Case Studies in Engineering Failure Analysis. (Richard Clegg)

We believe that the journal fills an important niche in the market. Other professions such as medicine and the law make great use of case studies, but engineers have not really formalised this to the same extent. It may be that our education tends to lead us to the view that all problems can be solved based on “First Principles” or through a program of rigorous scientific experimentation. But it has long been my belief that an enormous amount can be gained by studying how things behave in practice, and there is no better teacher than failure.

more : Case Studies in Engineering Failure Analysis.

Rolls Royce admet un défaut de qualité dans un moteur de A 380

Des fissures dans un tuyau d’alimentation en huile ont causé une  explosion dans un moteur sur un A380-900 de la Qantas en 2010.

Le Bureau de la sécurité des transports australien (ATSB) a publié son troisième et dernier rapport sur l’accident, après avoir constaté que les tuyaux d’alimentation en huile du moteur n° 2 de l’A380 n’était pas conforme aux spécifications de conception. L’ATSB a constaté que la panne moteur était le résultat d’une fissure de fatigue dans un tuyau d’alimentation en huile. Ce tuyau n’avait pas l’épaisseur de paroi requise.

Depuis l’incident, Rolls-Royce, les organismes de réglementation de l’aviation, et les opérateurs de A380 900 ont pris une série de mesures pour s’assurer que les moteurs avec tubulures d’alimentation en huile mal fabriquées ont été retirés du service ou fixés de manière que l’avion pourrait fonctionner en toute sécurité.

Failure analysis of low pressure steam turbine blade

This paper deals with fracture investigations of low pressure (L P) steam turbine blade of a 110 MW thermal power plant in Punjab in India. These blades were made from chrome alloy steel X20Cr13 (Tempered martensitic stainless steel). The main focus of the paper is the fracture analysis, which took place at the airfoil region at 203 mm from the root of the blade. One of the fractured blades was retrieved to identify the cause of failure. The investigations included the visual examination, SEM fractography, chemical analysis, hardness measurement, and micro-structural characterization. While preparing the test specimen, silicon rich phases were detected on the blade along with oxide scale present inside the corrosion pits and fractured region. Transgranular cleavage fractures along with beach marks are observed. The cause of failure is possibly the corrosion-fatigue. These causes of failure are also underlined in this paper.

viaScienceDirect.com – Case Studies in Engineering Failure Analysis – Fractographic investigations of the failure of L-1 low pressure steam turbine blade.