Journal bearings as so sensitive parts of steam turbines are very susceptible to failure through different mechanisms of wear, fatigue and crush during service conditions. Failure occurring through these mechanisms lead to turbine completely shut down as a result of interfering in working conditions of bearing different parts. In this research, failed interfered part of a journal bearing related to a 320,000 kW steam turbine was examined.The studies were revealed that the bearing part loosing and inappropriate clearance can produce relative displacements under cyclic gradient loading. This condition was detrimental for the service life of turbine journal bearing via failure through fretting fatigue mechanism.
Archives du mot-clef fatigue
Failure analysis of a pelton impeller
A new topic on « http://www.sciencedirect.com/« .This paper, published in « Engineering Failure Analysis« , presents the analysis of a 16-bucket Pelton impeller from a hydroelectric plant in Colombia, a plant with two turbo generators with a nominal capacity of 2.33 MW each. Multiple cracks were detected one year subsequent to geometry reconstruction welding repair.
Ruptures en service, description et prévention
En ligne, un exposé complet datant de janvier 2007 réalisé par André. Pineau du Centre des Matériaux – Ecole des Mines de Paris.
Analysis of cracks generated in the spinning-mandrel teeth
A new paper in « Case study in Engineering Failure Analysis » published on ScienceDirect.com. The spinning process, using a splined mandrel, is always prone to premature failure of the splined mandrels. Such a failure is thought to be related to the magnitude of the forming forces exerted on the mandrel by the forming rollers during the spinning process. In the present paper, the characteristic of corner cracks in the mandrel teeth (made of S7 tool steel) of a spinning process has been investigated. Fractography analyses using scanning electron microscopy (SEM) clearly confirm “fatigue” as being the main reason for the failure.
Biomechanical evaluation of bending strength of spinal pedicle screws
A new article in « Engineering Failure Analysis » of septembre 2014. Pedicle screws are used for treating several types of spinal injuries. Although several commercial versions are presently available, they are mostly either fully cylindrical or fully conical. In this study, the bending strengths of seven types of commercial pedicle screws and a newly designed double dual core screw were evaluated by finite element analyses and biomechanical tests. The finite element analysis further revealed that the point of maximum tensile stress in the screw model was comparable to the point at which fracture occurred during the fatigue test.
Failure analysis of an MVR mechanical vapor recompressor Impeller
This article, published in » Engeeniring Failure Analysis » of september 2010, describes the root cause failure analysis of a mechanical vapor recompressor (MVR) impeller used in a dairy processing plant. A detailed investigation was commissioned to determine the source of the oscillatory stresses that must have been present to cause fatigue. A vibration analysis indicated large torsional oscillatory stresses, leading to fatigue, were induced by excitation of the 1st and 2nd torsional vibration modes of the MVR impeller and motor system. The excitation was induced by the control system for the motor variable speed drive (VSD).
Comportement en fatigue des matériaux métalliques. Fatigue des assemblages soudés
Cet ouvrage de la collection Performances du Cetim «Comportement en fatigue des matériaux métalliques – Fatigue des assemblages soudés – Soudage à l’arc» est le deuxième fascicule de la collection. Dédié spécifiquement à la fatigue des assemblages soudés, il traite notamment de la conception de ces assemblages, de leur optimisation et des moyens pour calculer leur résistance.Les bonnes pratiques de conception des assemblages soudés, le choix de l’acier et un classement de ces assemblages en fonction de leurs contraintes admissibles sont données en annexe.
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Durability Analysis of the Knuckle Arm for a Small Size Car
A paper published in « PCO Proceeding 2013 based on AIP Guide« .
Abstract. Traditionally, the durability performance of vehicle components and subsystem has been investigated and verified by testing physical prototypes. In this study, we performed durability analysis of the knuckle arm. In this study, the stiffness and durability of the knuckle installed in a small size car are investigated using commercial software. Parametric analytical studies have been carried out to estimate the stiffness and fatigue life using commercial software.
Crack of a first stage blade in a steam turbine
A new Case Study in « Case Studies in Engineering Failure Analysis », Volume 2, Issue 2, October 2014, Pages 54–60
The failure of the first stage blade in a steam turbine of 55 MW was investigated. The blade was made of 17-4 PH stainless steel and has been used for 12 years before failure. The current work aims to find out the main cause of the first stage blade failure. The result showed that the crack at the blade root tang was due to corrosion fatigue and the crack occurred at the blade root fillet owing to stress corrosion cracking.
An investigation into failure analysis of interfering part of a steam turbine journal bearing

A new Case Studies in Engineering Failure Analysis. Journal bearings as so sensitive parts of steam turbines are very susceptible to failure through different mechanisms of wear, fatigue and crush during service conditions. Failure occurring through these mechanisms lead to turbine completely shut down as a result of interfering in working conditions of bearing different parts. In this research, failed interfered part of a journal bearing related to a 320,000 kW steam turbine was examined. The studies were revealed that the bearing part loosing and inappropriate clearance can produce relative displacements under cyclic gradient loading. This condition was detrimental for the service life of turbine journal bearing via failure through fretting fatigue mechanism.


