Validation of F-16 Wing Attachment Fitting bolts

A new paper in  « Engineering Failure Analysis » published on ScienceDirect.com.

During a modification programme, the Wing Attachment Fitting (WAF) cadmium-plated steel bolt assemblies from 33 F-16 aircraft were cleaned in a non-approved chemical solution, a paint stripper. This removed much of the cadmium plating, leading to in-service superficial rusting of some bolt ends and nuts. The OEM and chemical manufacturer became concerned about possible hydrogen embrittlement of the bolts owing to exposure to the paint stripper. This paper brings out the detail of investigation carried out.

Une défaillance en double teinte

Alertée par un de ses clients pour un problème de décollement de peinture sur des touches de commande de siège automobile, Grand Perret, une entreprise du groupe Faiveley , doit déterminer rapidement si ce décollement est dû à la peinture ou à l’injection plastique.

Spécialisée en conception et plasturgie, l’entreprise jurassienne ne dispose pas de l’équipement nécessaire pour effectuer cette analyse. Elle a ait appel au Cetim, la connaissance des peintures, de leurs applications, du traitement de surface, et ses moyens d’essais permettent au Cetim d’apporter des réponses précises et des actions correctives aux problématiques peintures

Pour en savoir plus, lire l’article.

Failure analysis techniques for a 3D world

The proliferation of advanced IC package configurations is driving the need for new tool failure analysis (FA) tool development. Although scientists and engineers in the semiconductor industry developed new tools and techniques based on Moore’s Law, with its need to analyze ever-smaller devices, the advent of three-dimensional packaging schemes requires new tools. In this paper they quickly review the existing tools used for package-level FA and introduce several new techniques that aid with this type of analysis. They also discuss the problems and challenges moving forward for this type of tool development.

Cracking of an austenitic stainless steel lance pipe

Kiln of a lime plant, a part of an integrated steel plant, converts limestone (CaCO3) into lime (CaO) by heating at a temperature of around 900 °C using coke oven gas as a fuel. Coke oven gas is a by-product of the coke plant, which contains mainly hydro-carbons. The coke oven gas is lanced into the kiln through a number of pipes attached to the kiln. The lance pipes are cracking prematurely within 6 months of their service against an expected service life of 3 years.  The analysis of cracking of the lance pipe is presented in this article. It will be published in Engineering Failure Analysis in December 2013.

More information at : Cracking of an austenitic stainless steel lance pipe in a lime calcining plant.

Delamination and discoloration of photovoltaic module

Discoloration and delamination (D&D) of encapsulant in a photovoltaic (PV) module affect the electrical characteristics. Therefore, in this study D&D-induced degradations are investigated with a 25-year-old PV module. The average power output of 25-year-old PV modules decreased by 17.9% compared to initial value. However, insulation properties have been stable over 25 years. Electroluminescence image shows that discoloration has an effect on the cell degradation. The effect of D&D on the light reflectance and transmittance is evaluated by performing a trapezoidal integration with the standard global reference spectrum. Failure analysis reveals that delamination occurs at the interface between encapsulant and solar cell and also shows that corrosion of solder occurred near delamination site

More at :http://www.sciencedirect.com/science/article/pii/S0026271413002370?np=y

Il s’agit d’un article présenté au Symposium européen sur la fiabilité des Electron Devices, Physique et analyse de défaillance

Un cours sur la Mécanique de la rupture

La mécanique de la rupture a été introduite par Griffith vers 1920. L’objectif de la mécanique de la rupture est de caractériser le comportement à la fissuration des structures à l’aide de paramètres quantifiables au sens de l’ingénieur, notamment le champ de contraintes, la taille de la fissure et la résistance à la fissuration du matériau.

J’ai trouvé ce cours de l’Ecole des Mines de Douai mis en ligne en octobre 2010, il vous montrera que la  compréhension des phénomènes physiques à la base des endommagements et de la rupture est fondamentale pour choisir les méthodes appropriées d’analyses de défaillances ou de dimensionnement de pièces mécaniques.

 

Fracture analysis of wind turbine main shaft

Read on Engineering Failure Analysis. Shaft fracture at an early stage of operation is a common problem for a certain type of wind turbine. To determine the cause of shaft failure a series of experimental tests were conducted to evaluate the chemical composition and mechanical properties. The results show that stress concentration on the shaft surface close to the critical section of the shaft due to rubbing of the annular ring and coupled with high stress concentration caused by the change of inner diameter of the main shaft are the main reasons that result in fracture of the main shaft. The contribution of this paper is to provide a reference in fracture analysis of similar main shaft of wind turbines.

Leak-before-break for piping systems of fast breeder reactor

The Leak-Before-Break (LBB) concept has an effect on the safety design of Fast Breeder Reactors (FBRs), and thus its assessment has been one of the most significant issues. In the case of a commercial-scale FBR, since the main loads are the thermal expansion and thermal transient stresses, ferrite steel with a low thermal expansion rate has been a candidate material. A conventional LBB assessment method is insufficient to consider these characteristics, thus an advanced method is required.

  • The LBB assessment to ferrite pipes with thin walls and large diameters is proposed.
  • The surface resistance correction factor was improved for low-pressure.
  • The R6 method was applied to an unstable fracture assessment for postulated cracks.
  • A buckling assessment was introduced for the critical crack length for elbows.

More information on http://www.sciencedirect.com

Corrosion properties of AISI 321 stainless steel

The main aim of this study was to analyze the pitting corrosion and stress corrosion cracking which is initiated on prototype cold-formed outer exhaust sleeves during the testing of different cleaning procedures before chromium plating. Various microscopic methods were used to identify the initiation of corrosion and its propagation.

  • Severe corrosion occurred in the cleaning solution containing H2SO4 at elevated temperature.
  • Pitting corrosion has formed on the titanium nitride inclusions.
  • Stress corrosion cracking was caused by deformation martensite.

Read this article →

Erosion of heat exchangers due to sootblowing

The erosion rate of convection surfaces is crucial for boiler reliability. This paper presents the impact of the action of a sootblowing stream (steam and air) jet on the sustainability of tubes. The model investigations described here compared the erosion rates of a tube bank while turning on or off an additional jet stream of compressed air that simulates the operation of a sootblower. This paper presents calculations for the erosion loss of a heat exchanger built in the actual object.