Failure analysis of a Ti-6Al-4V ultrasonic horn used in cavitation erosion tests

MekanicaA paper published in MECHANIKA. 2015 Volume 21(4): 272–276.

During the testing of the materials’ cavitation erosion resistance on vibratory systems by direct method (ASTM G32), the thread from the ultrasonic horn – test specimen connection, is subjected to fatigue. Operational experience has shown the occurrence of cracks and fractures in this area after a number of stress cycles that was lower than anticipated. The paper presents an analysis applied on four types of ultrasonic horns geometries: the original geometry with an external thread M12 and three modified geometries, with an internal thread M10 and M8. The four geometries were subjected to static analysis in order to determine the stress distribution. Based on static analysis, the behavior of the horns to fatigue was simulated and analyzed, determining the fatigue life, safety factors and optimal geometry.

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Failure analysis of edge discoloration of galvanized fuel tank

An interesting case study of failure analysis of defect on the surface of some galvanized fuel tank will be published on October 2015 in Case Studies in Engineering Failure Analysis 

A peculiar type of edge discoloration defect on the surface of some galvanized fuel tank was observed, causing significant appearance problems. In the study, the surface defect was characterized by visual inspection, optical microscopy, scanning electron microscopy and energy dispersive spectroscopic analysis to understand the source and mechanism of the defect. The paper presents the results of the investigation.

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La simulation : un outil de compétitivité à portée des PMI

La simulation est un sujet prioritaire et une voie d’avenir pour beaucoup de PME et de PMI mécaniciennes. Un dossier complet y est consacré dans Cetim Infos n° 230 de juin 2015. Un congrès sur le sujet spécialement dédié aux mécaniciens se tiendra le 13 octobre 2015 à Saint-Étienne.

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A failure analysis study on the fractured connecting bolts of a filter press

An interesting case study of failure analysis will be published in Case Studies in Engineering Failure Analysis in October 2015

The purpose of this study was to investigate the main causes of the co-fracture of sixteen connecting bolts of a filter press cylinder–piston system. Stress state of the bolts during the service conditions has been analyzed and the failure reasons were determined from the fractography analysis and gathered information. According to the obtained results, it was concluded that the bolts had failed by the fatigue mechanism. It seems that insufficient torque was used during assembly.

Read more at : A failure analysis study on the fractured connecting bolts of a filter press

Failure Analysis of a Polymer Centrifugal Impeller

An other new case study of failure analysis had been published in october 2015 in Case Studies in Engineering Failure Analysis.

A failure analysis investigation was performed on a fractured polymer impeller used in a respiratory blower. A radial split down the impeller center was observed, with symmetric fracture faces about the impeller bore. The brittle fracture morphology and defects within the impeller bore suggest that premature failure occurred because of multiple interacting factors including: intermittently high centrifugal velocities, imbalance bore and shaft conditions, defects within the bore caused by machining, and stress concentrations along the circumference of the impeller lip.

Read more at : Failure Analysis of a Polymer Centrifugal Impeller.

Leg Weld Fatigue Cracks in Anhydrous Ammonia Nurse Tanks

A new case study of failure analysis was published on  Case Studies in Engineering Failure Analysis, april 2015

In an accident in southwest Iowa, USA in 2012, an anhydrous ammonia nurse tank vented its entire cargo of 5500 liters (1500 gallons) of liquid ammonia to the atmosphere. Follow-up study of the failed tank revealed a through-crack along a weld used to connect the tank to its running gear. The authors recommend that side-angle ultrasound be considered for use in periodic nurse tank inspections.

via Leg Weld Fatigue Cracks in Anhydrous Ammonia Nurse Tanks.

Journées internationales francophones de tribologie : 27 au 29 mai 2015

Plusieurs communications d’importance ont été faites lors des Journées internationales francophones de tribologie (JIFT), qui se sont tenues du 27 au 29 mai 2015 à Bouguenais, sur le site nantais de l’Institut français des sciences et technologies des transports, de l’aménagement et des réseaux (Ifsttar).

Les experts du Cetim étaient présents, ils ont rédigé une note de veille sur ces journées.

Retrouvez les détails de cette note de veille en accès libre sur cetim.fr. Pour y accéder devenez membre de notre site. C’est gratuit ! L’ensemble des notes de veille est disponible sur cetim.fr, rubrique « Mécathèque ».

Lire l’article : Journées internationales francophones de tribologie : frottement, lubrification et usure font débat – Cetim.

Coeur Carmat : on en sait plus sur les premiers hommes implantés

Les informations concernant les premiers malades ayant reçu un cœur artificiel Carmat étaient jusqu’à présent distillées au compte-gouttes. Grâce à la publication mercredi 29/07/2015 dans The Lancet d’un article émanant du Pr Alain Carpentier – le chirurgien cardiaque concepteur de ce cœur artificiel – et de ses collègues de l’hôpital européen Georges-Pompidou à Paris ainsi que du CHU de Nantes, on en sait un peu plus sur les deux premiers malades. « L’analyse des deux dispositifs n’a révélé aucune défaillance mécanique et les sources d’éléments électroniques défectueux ont été trouvées et corrigées dans les procédures de fabrication ultérieures », peut-on lire.

Lire l’article du Point du 30/07/2015.

La thermographie infrarouge active sur pièces de fixation mécaniques

Méthode de référence dans de nombreuses applications telles que la sécurité, le contrôle des installations électriques ou l’isolation thermique des bâtiments, la thermographie infrarouge est aussi utilisée pour le contrôle non destructif  des matériaux composites. Cette méthode, qui ne consomme aucun produit chimique et ne produit aucun effluent, est mise en œuvre depuis plusieurs années par le Cetim pour le contrôle non destructif des matériaux métalliques. À la demande de la Commission « R&D Fixations » du Cetim, une étude de faisabilité de la thermographie infrarouge active (9Q266) a été réalisée sur des articles de fixation. L’étude de faisabilité porte sur le contrôle des pièces plastiques présentant des porosités et sur des vis métalliques avec des replis dans les filets.

Ce document est accessible uniquement aux entreprises ressortissantes du Cetim. Pour plus d’information contacter le service « Questions-Réponses »

Wall Thickness Analysis Of Pressure Vessel

pressure vesselAn article published in International Journal of Advance Foundation And Research In Science & Engineering, on March 2015.

Limited work has been reported on thermal & pressure stresses developed in welded portion of pressure vessel as well as in wall of the pressure vessel. Upto most of the literatures works on analytical solution to determine the stress distribution in a multilayered composite wall pressure vessel subjected to an internal pressure and a thermal load, based on thermo-elastic theory. In the solution, extra pressure was proposed to emulate the effect of the whole closed ends of the pressure vessel. To validate the analytical solution, the stress distribution of the pressure vessel was also computed using finite element (FE) method. It was found that the analytical results were in very good agreement with the computational ones, and the effect of thermal load on the stress distribution. The proposed analytical solution provides an exact means to design composite pressure vesses and investigates ultrasonic method in stress measurement through thickness of a pressure vessel. Hoop and axial residual stresses are evaluated by using different frequency range of ultrasonic transducers analyses it for longer life.

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