The Failure Analysis and Simulation of an ABS Extrusion Die

2016-04-18_23h25_24A paper published in « Procedia Engineering » and available on ScienceDirect.

Coat-hanger dies are widely used in the extrusion of plate and sheet, since it can achieve uniform velocity attribution on the outlet according to balancing the distribution of flow through the die. A failure ABS extrusion die of a petrochemical company is studied in this paper. The results show that the pressure drop in the die exceed the maximum allowable value, which is the main cause of die failure, in addition to the exceeded pressure drop the fluctuation of the velocity on the outlet is too large, which would lead to poor quality of product. The work in the paper provides guidance for the future die design and optimization.

Read the paper

PVD CrN-coated die for aluminy hot extrusion

2016-04-18_22h16_19The study shows that considerable reserves still exist for increasing the service times of CrN-coated  dies for Al hot extrusion. The main reasons for the decreased service times are revealed and explained regarding  the selected CrN-coated die for hot extrusion, i.e. why the service time of the coated-die is not in accordance with  the wear resistance of the CrN-coating. The shaping of the bearing surface and presence of the scratches, size and  amount of nonmetalic inclusions in the die steel, nodular defects in the CrN-coating, as well as thicknesses uniformity  of CrN-coatings along the bearing surface, are relevant influential parameters.

Read the paper.